VFD Modular Clock
IV-6 Shield Parts List
The IV-6 shield comes with the following parts:
- 1x IV-6 PCB with half-cut holes for easy tube assembly
- 6x IV-6 numeric display tubes
- 6x 68Ω resistors
- 1x 2x9 pin male header
- 1x 2x10 pin male header
IV-6 Shield Assembly
First take some time to familiarize yourself with the PCB. The pins of each of the six IV-6 VFD tubes slide through the six holes in the PCB.
Here is the PCB:
Let us start with the leftmost tube.
Each tube has a gap where there is no wire attached. This corresponds to the gap in each tube footprint on the PCB.
The gap will make it easier to insert the tube in the hole.
The tube should be inserted from the top of the board (the side that says VFD Modular Clock and IV-6 Shield)
Rotate the tube so that it's orientation matches the gap. Gently press all the legs of the tube together so that it slides easily through the hole. Press it slowly downward.
Now turn the board upside down and using either your fingers or tweezers pull each leg outward so that it touches against the hole where it is to be soldered.
It is possible to push the tube so that it rests against the PCB. This is the recommended configuration if you do not plan to build an enclosure for the clock. If you do plan to build it into an enclose, you may need to leave some gap. How much gap to leave and how to properly align the tubes will be different in each case depending on your enclosure. It is best to ask on the clock builder forum for advice in each case if your are in doubt.
PS: If you want to use the enclosure we sell in our shop, you can push the tube all the way in, or leave a small gap corresponding to the thickness of the top acrylic plate. The enclosure will be usable in both cases, and only the visual appearance will change slightly.
Make sure all the legs are pulled properly in place, bend them outward to help hold the tube steady. It is best to use pinchers here to make sure you get good contact. When you are happy with the alignement, solder one of the pins. When you remove the solder iron tip the solde will stay molten for a short period, so be sure to hold tube steady for a little while after you remove the solder iron tip.
Now check alignment. If you are not happy, re-apply heat and carefully move the tube until you are happy.
Now solder a pin on the opposite side of the one you just soldered. Again check alignment until you are happy.
Using a vise is by far the easiest way, but if you don't have one, piling up books on either side of the board to prop it up while soldering is a good substitute.
Next, solder all the remaining pins.
Now it is time to clip of all the excess parts of the pins. Clip off each one with a flat clipper. Before clipping off each leg, make sure that there is solder on the leg and that it is attached securely to the board.
The final result will look something like this:
Repeat the above procedure for the remaining 5 tubes.
Once all six tubes are securely soldered, it is time to solder the resistors. All six resistors are identical: 68Ω resistors.
Bend the legs and insert one resistor into each pair of holes marked R1 to R6. They insert from the bottom of the board (so that the actual resistor fits over the text. Bend each of the legs outward and turn the board over to solder all the legs. Once that is done, clip off the excess parts of the legs.
Finally, it is time to solder the pin headers on either side. The easiest way to do this is to find the base board and insert the 2x9 pin header into the left side of the board (long pins facing down), and the 2x10 pin header into the right side (again, long pins facing down).
Once that is done, carefully place the IV-6 board so that the holes on the sides of the board match up to the pins.
NOTE: The front two pins on the left-hand side should be left unconnected. Connect the 2x9 pin so that there is a gap of two pins in the front.
The board should rest flat against the pins. Solder one pin first, check alignment, then one on the opposide side. Repeat until you have soldered one pin in each of the four corners of the board. Finally, solder all the remaining pins together.
Congratulations, you have now finished assembling the IV-6 display shield.
Before using it you may want to insert the four nylon spacers underneath the base board and gently screw in the nylon screws from the top. (when removing the display shield, pull slowly on each side and be careful not to bend the legs or warp the PCB).
Now Head over to the usage page for instructions on how to set the time.